technologies

Comprehensive sheet metal processing, CNC machining, automation and surface finishing – all under one roof.

We offer a wide range of manufacturing technologies to fulfil projects ranging from individual components to large welded assemblies. Our modern machinery, automated processes and the expertise of our specialists enable us to provide both single-piece and series production in accordance with the customer's technical documentation.

Sheet Metal Processing

Laser Cutting

Precision CNC laser cutting of sheet metal for the production of both simple and geometrically complex components.

• Maximum material thickness: 20 mm
• Maximum sheet size: 4,000 × 2,000 mm

CNC Punching

Punching, perforating and forming of sheet metal components on CNC punching centres with automated material handling.

• Maximum material thickness: 8 mm
• Maximum sheet size: 3,000 × 1,500 mm

CNC Sheet Metal Bending

Precision bending of simple and geometrically complex sheet metal components on CNC press brakes.

• Maximum bending length: 4,000 mm
• Maximum pressing force: 200 t

Robotic Bending

Automated bending of sheet metal components, ensuring high repeatability and efficient series production.

• Maximum component weight: 7 kg
• Approximate maximum component dimensions: 500 × 400 mm

Welding and Finishing Operations

Robotic Welding

Automated MIG/MAG welding, ensuring consistent weld quality and process repeatability.

• Maximum welded assembly dimensions: 2,000 × 1,000 × 1,000 mm
• Maximum welded assembly weight: 150 kg

Manual Welding and Metal Fabrication

Manual MIG/MAG and TIG welding, as well as resistance spot welding. Manufacturing of individual components, welded structures and large-scale assemblies.

Robotic Grinding

Automated grinding and finishing of metal components and welded structures, ensuring high repeatability and consistent surface quality.

Edge and Surface Finishing

Mechanical and manual deburring, edge rounding, grinding and surface preparation for subsequent manufacturing processes.

CNC Machining and Router Technologies

CNC Turning

Precision turning of metal and engineering plastic components in accordance with technical drawings.

• Maximum component diameter: 60 mm
• Maximum component length: 200 mm

CNC Milling

Precision milling of machine components, structural parts and geometrically complex components.

• Maximum component dimensions: 500 × 250 × 250 mm

Single-Gantry and Dual-Gantry CNC Routers

Large-format CNC machining of both metallic and non-metallic materials, particularly engineering plastics, composites, wood, foam, rubber, sealing materials and other technical materials.

• Maximum working area: 4,000 × 2,000 × 150 mm
• Positioning accuracy: 0.04 mm
• Machining operations: milling, oscillating knife cutting, tangential knife cutting and creasing

Special Technologies

Pleating of Technical Materials

Manufacturing of precision-formed W- and M-type pleated profiles for industrial applications.

• Pleat height: 10–50 mm
• Maximum working width: 1,500 mm

Screen Printing

Industrial screen printing for marking and printing components in accordance with the customer's graphic and technical requirements.

• Maximum component dimensions: 1,100 × 700 × 250 mm

3D Scanning

Digitisation of component and assembly geometries for dimensional inspection, reverse engineering and further design and engineering applications.

Surface Finishing

Powder Coating

An automated continuous powder coating line featuring two coating booths, enabling both single-layer and two-layer coating. The technology also includes a five-stage chemical surface pre-treatment process based on nanotechnology.

• Maximum component dimensions: 3,600 × 600 × 1,700 mm
• Maximum component weight: 130 kg

Specialised Surface Treatments Through External Partners

In cooperation with trusted technology partners, we provide a wide range of specialised surface treatments for metal components and structural assemblies, tailored to the customer's technical requirements.

Available technologies:

• Electroplating (zinc plating)
• Hot-dip galvanising
• Black oxide coating
• Nitriding
• Rubber lining

By integrating these services with our in-house manufacturing technologies, we offer customers comprehensive component supply, including the required final surface treatment.

HESTEGO – from individual components to complete manufacturing assemblies.